Dry and compost large amounts of wood chips with the “Easy Jet” and reduce odors! (Client: K Company)
At a recycling facility in Ibaraki Prefecture, the introduction of the "Easy Jet" led to successful drying and stable composting of large amounts of wood-based materials. The increase in fermentation temperature also helped reduce odors.
- Products Introduced
- Easy JetComposting Plant
- Client and Location
- Ibaraki Prefecture / K Company
- Processed Material
- Pruned Branches, Mowed Grass, Trees Processing capacity of 20,000 tons per year
- Issue
- To enhance processing capacity, a new plant was built to achieve drying and composting in a short period, even with large volumes of material
Overview of Composting at K Company
This facility in Ibaraki Prefecture that recycles wood chips and other materials is a recycling company that specializes in composting grass clippings and wood chips.
The facility was upgraded to enable composting of 20,000 tons per year.
To compost large volumes of material in a short time, the Easy Jet, which evenly supplies air to the top of the compost, was installed in the floor of the composting shed.
Composting Flow
（1）Accumulate shredded material in the Easy Jet
（2）Regularly water while performing ventilation and turning with the Easy Jet
（3）Mature in the curing yard. Composting takes a total of 3 months
（4）The produced compost is partially screened and then automatically bagged by a bagging robot
Introduction of the “Easy Jet”
The Easy Jet features a special nozzle with minimal clogging and easy maintenance.
By adjusting the airflow, compost drying can be controlled with precision.
This ensures a consistent fermentation temperature throughout the year, allowing stable composting.
Dried compost can be sold or reused as return compost.
By reutilizing previously unused materials, a more environmentally friendly facility has been created.
Odor Control in Composting Facilities
When addressing odor issues, it is important to consider surrounding environments, facility conditions, working environments, and deodorizing equipment maintenance capabilities to develop appropriate measures.
However, removing odors after they have occurred is often technically and economically burdensome.
To ensure high-quality compost, a sprinkler system was also installed on top.
Using the EasyJet on the floor ensures even oxygen distribution throughout the compost, maintaining constant aerobic fermentation and minimizing unpleasant odors due to fermentation issues.
Additionally, the significant reduction in turning operations by heavy machinery also eliminates odors produced during turning, keeping the composting shed hygienic.
Fermentation building equipped with a sprinkler system
Introduction of the Product
Composting Equipment
Easy Jet
Composting Equipment that requires no turning
A special nozzle supplies oxygen to the inside of the compost, eliminating the need for heavy machinery to turn the compost around. High-temperature fermentation in winter is realized, enabling production of high-quality compost.
Composting Complex Equipment
Composting Plant
Balancing Odor Control and Labor Reduction
Combining MIRAIE's technology and know-how, we propose the optimal Composting Plant tailored to your materials and challenges. It achieves stable production with reduced costs and labor.
writer
CORPORATIONMIRAIE
We are a plant manufacturer specializing in composting and recycling equipment. We provide comprehensive support to customers facing composting and odor issues and strive to strengthen production systems to improve productivity.
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