Pig manure and food waste are composted in about one month, and odor pollution is prevented in advance! (Client: Overseas / B Company)
A large amount of livestock manure was not being composted effectively and was left in the open, leading to significant water and soil pollution issues in the area. This case demonstrates how composting these materials prevented odor problems.
- Products Introduced
- Easy JetComposting PlantMIRAIE Biological Deodorizing EquipmentC-Mode
- Client and Location
- Overseas / B Company
- Processed Material
- Livestock Manure and Food Residues
- Issue
- A large amount of livestock manure was not composted properly and was piled up in the open, causing water and soil pollution, which was a major problem for the community. We want to make them compostable and prevent odor.
Overview of Composting at B Company
In areas with a thriving livestock industry, large amounts of livestock manure can be challenging to process effectively.
In the area where we have introduced our products, the livestock industry is thriving and the majority of farmers raise livestock.
However, the livestock manure was not composted properly and was left out in the open, causing water and soil pollution, which were major problems.
At this facility, which handles large amounts of food waste and pig manure, we introduced “Easy Jet” “C-Mode” and the “MIRAIE Biological Deodorizing Equipment” which continuously removes odors using microorganisms to prevent odor issues.
Construction of the “Composting Plant”
B Company, which sells fertilizers nationwide, began constructing a composting facility to consolidate and process the livestock manure from the problematic area.
The processing steps were as follows
1. Mix livestock manure and supplementary materials (peanut shells) using the “C-Mode” mixing device.
2. Aerate the compost while piling it using the high-pressure aeration system “Easy Jet.”
3. Pile the compost in a maturation yard
4. The produced compost is sold as matured compost
By implementing our products, the compost matures in 35 days, allowing for processing of 4,000 tons annually throughout the year.
The finished compost can be sold, achieving a circular agricultural system.
New Technology “MIRAIE Biological Deodorizing Equipment” (Porous Glass Deodorization)
For odor control, the “MIRAIE Biological Deodorizing Equipment” was introduced.
Odors that cannot be removed by rock wool or wood chip deodorization can be instantly removed by using MIRAIE’s deodorization system, even at high concentrations.
The porous glass material used as the base material of the deodorization system has countless microscopic pores and is very effective in deodorizing organic substances such as ammonia and hydrogen sulfur.
Since there is almost no deterioration of the material, the base material does not need to be replaced for more than 10 years, significantly reducing running costs.
Introduction of the Product
Composting Equipment
Easy Jet
Composting Equipment that requires no turning
A special nozzle supplies oxygen to the inside of the compost, eliminating the need for heavy machinery to turn the compost around. High-temperature fermentation in winter is realized, enabling production of high-quality compost.
Composting Complex Equipment
Composting Plant
Balancing Odor Control and Labor Reduction
Combining MIRAIE's technology and know-how, we propose the optimal Composting Plant tailored to your materials and challenges. It achieves stable production with reduced costs and labor.
MIRAIE Biological Deodorizing Equipment
Four Times the Removal Capacity of Conventional Biological Deodorizers
Odor problems plague many compost producers. The porous glass device solves the problems of conventional deodorization technologies in terms of performance, cost, and installation area.
Automatic Mixing Equipment for Compost
C-Mode
Mixing Different Density Materials Quickly
Automating the mixing process, this equipment achieves cost and energy savings. It handles all types of organic materials, uniformly processing different density materials in a short time.
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CORPORATIONMIRAIE
We are a plant manufacturer specializing in composting and recycling equipment. We provide comprehensive support to customers facing composting and odor issues and strive to strengthen production systems to improve productivity.